How To
Build a Woodshop In
Ten Days With No Damn Lasagna
By Joe Johns
Prologue
(a Prologue is an introduction to a story; its function is
to give the reader a little background. The actual
story comes
after
the prologue so that's why there is a prologue and a story and it
is done this way so you can tell the difference.
You'll
know when
the story starts...it'll say something like Chapter One.
Who knows, I may use something different.)
There are a plethora of woodworking venues
scattered across the Internet and one of my favorite
attractions is IRC or Internet Relay Chat.
I am going to assume you've never experienced IRC
so allow me to describe it. Imagine a big room...sorta
like a ballroom...it has lots of corners
and everyone in there is flitting around, drinking two-olive
martinis and hobnobbing like the Kennedys.
Occasionally, two will drift off to a corner to have a
private chat, then, just like that, they are back with
everyone else.
Meanwhile, everyone in the center of the room is reading
every word being said by everyone else. Let me
put it this way...picture a bunch of pent-up old biddies
suffering through an interminable winter and their
cell doors suddenly fly open and they all flock to an early
spring quilting bee - yes, it's that kind of conversation.
So, there you are, in a cyber room
chatting with other people, people you will most likely
never meet, but you share a common interest. After a
while you get to know them and if the stars align properly,
if the cards are shuffled just so and if you possess an
adventurous spirit then you stand a very good chance of
putting faces to what was once a screen full of words.
This is a story of just such an experience.
About mid-June 2012 I caught wind about
the existence of a very active IRC channel so I dropped in
to give it a whirl. I was instantly welcomed by
everyone and from that moment on it became a daily family
affair.
Fast forward to May 2013...to where one of
the regulars and myself have become quite chatty over the
past year and the two of us are often in one of the
previously mentioned corners having a private conversation.
He lives in New Jersey, wants to buy another
house...preferably in Pennsylvania with five acres and build
a new shop. Trouble is, he can't find anything to suit
his family needs. I sympathize with him and suggested
building a shop where he currently is.
"Frank, think of it this way, you build a
shop where you are now and it'll add property value.
You'll have a much larger space and it'll be fine until you
can find something else."
"Joe, you don't understand New Jersey, I
live in a state that has townships and each township has its
own building restrictions, I'd have to sleep with the
mayor's wife just to get this considered!"
"Frank, you don't understand...you ain't
gonna find out anything unless you go down there and tell
them what you got in mind. Sure there's gonna be a
shitload of hoops to jump through and waves of paperwork to
swim over and mountains to scale and..." He interrupted me.
"Are you finished with all your ridiculous
clichés?"
"No! I mean, yeah. What I'm
saying is that you ain't gonna know unless you go down there
and sleep with the mayor's wife, Frankie!"
Turns out Frank is monogamous so like the
honorable trooper he is, he goes to the building inspector's
office to start banging on his desk instead.
During our private conversations,
somewhere between early June and September of 2013, while
Frank was in heated battle obtaining building permits and
subtle winks from the mayor's wife, I told him I couldn't
think of anything I'd rather do than to come to New Jersey
and help build his new shop.
Now it's late October 2013...Frank
has permits and sundry paperwork in hand - he's now down to
ordering materials, supplies, odds and ends, organizing
friends and family members living nearby for their help and
locating necessities like concrete plants, tool rental shops
and doctors willing to prescribe LSD and Prozac in
horse pill sizes.
At the same time, I was having private conversations with Roger (another regular in
the chat room) who is like me; he's a professional
carpenter with wide experience in other trades. He's also a
union man living near Chicago, Illinois. He's also
temporarily laid off and since he has nothing better to
do he signs on to the mission.
This means there are now two full-fledged
carpenters on the job. Ohh, yeah...I almost forgot.
During my private chats with Roger? Well, we did a
cyber fist-bump and agreed to do our level best to make
Frank's head explode before this mission was completed.
Something
Different
Thursday, October 31, 2013
1900 hrs - Ronan, Montana
Private IRC chat room
Frank announces the digging for the
footings will commence on November 9th. He then says
he'd like to do a conference call with us so we could all
talk and not have to type everything. I typed, "Sure,
make the call!"
"Rrrrriiiinnnggg" I punched the
speaker phone button on the cordless handset and instantly
said, "I thought I told you not to call me?"
I heard Roger busting out laughing
and from the silence on Frank's end I could clearly see him
frantically reading the screen to see if he had misread.
Operation Explode Head had been launched.
He tells us Max is bringing his tractor
outfitted with a front loading bucket and a backhoe
attachment. Owen and his friend, Mike, will be there
to help with shooting grade and other tasks. Roger and
I stressed how important it was for the footings and site
prep to be completed prior to our arrival.
Next we ironed out travel particulars;
Roger was driving from Chicago and I would be flying; Roger
would hit the highway at 0300 hrs on the 10th and I would
board the plane from Missoula at 0700 hrs on the 11th.
Finally, we went over the tool requirements; what Frank
didn't have Roger would bring with him and I would bring my
tool bags, favorite hammer, try square and pneumatic stapler
packed with my clothes in a suitcase. We now had a
definite plan and I began the mental preparations to fall
back
into construction mode.
Monday, November 11, 2013
0700 hrs - Missoula, Montana
Missoula International Airport
The first leg of my journey would take me
to Denver and from there on a direct flight to Philadelphia.
I have never flown into or out of Missoula without the plane
being completely full and I cannot explain why there are so
many folks coming 'n going on a daily basis but it's always
a fun experience. Sitting next to me is a pretty big
fella...we start visiting and I find out he's going to
Joplin, Missouri to be part of a crew in a Habitat For
Humanity project. He's going to Joplin to help build a
house for some poor slob he doesn't even know!
I couldn't believe it. I looked at
him and said, "Are you shittin' me? I'm going to New
Jersey to help build a woodworking shop for some poor slob I
don't know! Small damn world, ain't it?"
The plane touched down in Denver a full
45-minutes early and it's a stinking good thing it did
because the gate to my connecting flight was half a league
away - clear at the opposite end of the terminal - and if I hadn't been such
a fast walker I wouldn't have had time
to stop for a beer.
Here's an air travel newsflash for ya...if
your flight arrives early it does not mean your connecting
flight departs early. Hardly, you'll be lucky if it leaves on time. Sitting in my seat I watched people
struggle down the aisle, stuffing things in the overhead
bins then taking their assigned seats and soon it became very clear
to me every seat was occupied. Another thing clear to
me was this girl wandering aimlessly up and down the aisle
toting her carry-on luggage. A full 30-minutes had
passed beyond our scheduled departure time and someone
makes an announcement on the intercom, "Attention passengers, will
so-n-so please come to the front of the aircraft?"
Turns out United Airlines doesn't know how many seats they
have on their airplanes and I can easily say that because
this trollop is making her way back to the front and is
escorted off the aircraft. Looking back on it, I
should have questioned the crew's mental deficiencies on why
it took 30-minutes for them to determine all the seats were
taken yet there's still a passenger walking around.
I got right to business and started
drilling my seat mates for information. The guy on my
left is a purchasing agent for some big food distribution
company headquartered in Las Vegas who provides all of the
hotels and casinos with their food stuffs. The
neighbor to my right is a geek from Dish Network and his
New Mexico section handles the regional subscriber channels.
Soon as I heard that I had to ask.
"Ohh, so you're the asshole responsible
for eliminating my National PBS channel from the entire grid
and didn't bother telling the subscribers of that channel
change?
"Yes. No! I mean, maybe in a
sorta like way. Listen, I just put 'em on and take 'em
off when I'm told. Who the hell are you, anyway?"
"I am who I say I am." I wagged a
finger at him, "Don't you fuck with my
channels again!"
Monday, November 11, 2013
1610 hrs - Philadelphia, Pennsylvania
Philadelphia
International Airport
Our plane landed and I scooted through
baggage claim like a breeze but it was the moment I stepped
outside of the terminal when fear did prevail; there were
two lanes for picking up passengers; bus stops, cab stops
and stops for stopping stops. Beyond all that was a
huge parking lot.
"Great," I said out loud, "Where in
the deep blue funk am I supposed to be so Frank and Roger
can find me?" I decided the median between the two lanes was
best and there I would stand, alone until a young, pretty
gal with a two-year-old walks up and takes a seat on the
bench.
"Hi," I looked down at her and
smiled, "Pardon me, I've been standing here for ages, do you
have any food and water?"
"Noooo, I don't, sorry. Is someone
supposed to pick you up?"
"Yeah, but my flight arrived really late and I don't know if they've already been here and left
or...?"
"Ohh, my stars! You poor thing...how long have you been
waiting?"
I looked at my watch, "Ahh, going on three minutes now, may I use
your cell phone, please?"
Monday, November 11, 2013
1622 hrs - Somewhere in Pennsylvania
On The Road To Sicklerville, New Jersey
Being the geek that he is, I was not
surprised to hear Frank had been monitoring the flight's
status and adjusted his pick-up time accordingly.
I threw the suitcase in the back of the truck and the three
of us prepared to have a pleasant ride and conversation on
the journey back to his house.
"So, Frank," I said looking around
the inside as I buckled up in the back seat, "Did you rent
this truck or steal it from a dealership this morning?"
"What? Noooo, this truck is
seven-years-old, I keep all my vehicles this clean."
Roger is up front giggling - I could tell because his head
was bobbing up 'n down.
Operation Explode Head - Phase Two;
Complete
Monday, November 11, 2013
1642 hrs - Sicklerville, New Jersey
Residence of Frank Romeo
I stowed my suitcase in a large pull
behind camper behind the house, which would serve as my
headquarters for the next nine days. For the next nine
days, after dinner and just before we turned in for the
night, Roger and I would sit in there and formulate our
battle plan for the next new day. Every night I would
unfold the plans and our conversation went something like
this...
"Ok, Roger, after we snap these lines
you'll move over here to position Delta - DO NOT forget to
take these measurements," I stabbed at the plans, "Here and
here before moving, understood?"
I'm bullshittin' ya, all we did was sit in
there and have a keen time laughing, joking and giving birth
to new ways we could fuck with Frank's already oatmealed
mind.
Roger arrived on Sunday; a full day before
me, and him and Frank used that time to
bring the concrete form into reality and when I got to the
site there was only twenty feet of it to complete, which we
did pretty much under the cover of darkness while Frank held
the light.
I turned in right after dinner and the
second I pulled the blanket over me I heard a very obnoxious
b-e-e-e-e-e-p. It was the sorta beep you hear from a
microwave oven only more piercing, more annoying and more
grating. I leaped outta my rack and stood there
wondering what in the hell it could be. I waited.
I waited some more then a bit more and b-e-e-e-e-e-p, my
ears followed it down near the floor to a glowing light.
I grabbed my flashlight, put my glasses on and got down on
my knees to study the wretched thing. "Carbon Monoxide
Detector".
Guess what the camper is heated with?
Propane! Guess what gives off carbon monoxide after it
burns?
And here I am in a camper preparing to go to sleep and the
carbon monoxide detector is sounding off!? I'm not sure
whether it's beeping to let me know it's working; meaning
that it detects it or working as in, "I'm here doing my
job!"
I laid back down and about 2am I couldn't
stand it anymore. Every five minutes the damn thing would
sound off. I got up and grabbed a chunk of paper towel and
my Leatherman pliers and proceeded to pack that beeper's
hole as tight as I could.
Lights,
Camera, Action
Tuesday, November 12, 2013
0500 hrs - Sicklerville, New Jersey
Outside The Residence of Frank Romeo
Roger was quartered in the Royal Suite at rear of the camper; he had a
really nice, poofy queen size
bed with silk sheets and goose down pillows, a night stand
and a closet to hang all his clothes.
At the opposite end of the camper was my
room...the Slum Suite. I had a nice one-inch-thick
mattress to sleep on and the floor, by virtue of gravity,
did a keen job of keeping my clothes heaped in the suitcase. I
used the kitchen sink as my night stand.
I'm an early riser and the night before
Frank gave me a remote to open the garage door because there
was no way him or his wife, Kathy, would be up at that hour
to unlock the door
so I dressed and exited the camper quietly being sure to
grab the remote and walked to the front of the house.
I stood there, pointed the remote at the
door and pushed the large button. Nothing. There
were two other buttons on it; I pushed each of them.
Nothing. I then went through every combination; two
smalls & large; large & two smalls. Nothing.
I twirled around and tapped my heels. Nothing. I
returned to the backyard to hear noise from within the
camper indicating His Lordship had awakened.
The camper door
opens, Roger exits and now we're both standing outside. "Sorry, Roger,
we're locked out. Say, did you hear that beeping last
night?"
"Yeah, for two fucking nights now."
His eyes looked like two huge grease zerks. "What do you mean, 'locked out'?" I
then told him about what
I did to the noise box and then what the remote wouldn't do.
Presently, Frank comes out. I look at
Roger. Roger looks at me. We each look at Frank
and both of us have issues. It sounded like all the
voices you'd expect to hear at the same time in an emergency
storm shelter. "Frank do you reali...Frank, can you
explain to...Frank one of my goose down pillows has a pea
in it." I quickly put a stop to all of Roger's
bitching and interrupted.
"Frank...," I said flinging open the
camper door, "Why is that goddamn
thing in there beeping all night?"
Tuesday, November 12, 2013
0830 hrs - Sicklerville, New Jersey
Staring Out The Sliding Glass Door
After breakfast Frank went out to disable the beeper
and then investigated why the remote opener wouldn't work.
While he's doing that, Roger and I are watching snow being blown all over the
place by a fierce wind. The look on Roger's face was
priceless; it was the exact same look you'd expect someone
to have immediately after realizing he had hit the lottery
jackpot...along with 457,386 other people.
"Can you believe this, Joe? Look at
it out there! We came all...this...way...to get SNOWED
OUT!?!?!?"
"Ahhh, it ain't nuttin' but a thang,
Roger. Look..." I said, handing him my
handkerchief, then draped my arm over his right shoulder, "I
realize you're a Union Man 'n all but us Montanan's are used
to working in this shit so you stick with me and I'll pull
ya through it, Ok?"
Tuesday, November 12, 2013
1030 hrs - Sicklerville, New Jersey
Framing Preparation Begins
Before I go much further it is important
for you to understand that Frank has never done this sort of
thing before. Ohh, he has done some remodeling where
you tear stuff out and put other stuff back in sort of thing
but he has never built a building from the ground up.
So, from this point on, Frank has gone from being the
homeowner to being...to being...well, our bitch.
I would not cotton much at all to living
in New Jersey; it's a State where I have to question why it
still exists as a State. What it truly is, is a state
of anarchy; no one does anything there that makes any sense.
So many stupid ass rules, so many things other states do but
New Jersey refuses to do...ya know...things like pre-cut
studs. Here in Western Montana I can call Mikey at
Western Building Center and get studs pre-cut for walls
anywhere from 8' to 12' high. New Jersey, I found out,
doesn't have a clue what a pre-cut stud is.
So,
there we are, outside in the blinding and drifting snow. I'm
cutting the wall studs down to the proper length. Roger is making
up wall corners and headers while I assemble the jacks. Then I
begin laying out the wall plates and Roger takes off to tidying up
the form and begin laying the re-bar in the footings.
Have you ever experienced working with someone
where you never have to wonder what that person is doing at any particular moment or bother to question
whether it is being done right?
Roger would begin to say, "We need to get this detail fig..." And I'd say,
"Yeah, I'm all over it." Or I'd say, "Roger, you know that man door is gonn..." And he'd interrupt, "Yeah, I seen that in the plan,
shift it 3" to the west."
The best way I can put it is thusly; a
good team of carpenters is when you have a fun time at work;
a great team of carpenters is when each of you are always
two steps ahead of your partner AND you have a fun time at
work. This works both ways and I'll expound on this
phenomena later on in my story.
Around 1600 hrs the re-bar is almost finished and we're taking a break -
we're are simply standing there, staring into the
construction site and we're talking about fishing and
camping and girls and kite flying and we see Frank walking
up to us. I give Roger the "look".
Frank is a great guy. He's the sort
of guy you really want on your side and you can rely on him no matter what
is happening. He's also the sort of guy you can have a
lot of fun with...especially when his wits are frazzled.
He saddles up to us, "Hey guys, do you think I
can call for the foundation inspection tomor..."
"Hang on a sec, Frank," I said, holding my
hand up in a shushing gesture, "Roger, according to the plan
Frank submitted to the Township we have to get the
schmegulim of the transblatory in this footing just right."
"I know, Joe!," He said carrying on without missing a beat, "This is me you're talking to here!
I just can't shit it!"
"Well, get on it!" And I turned my
attention to Frank.
"Frank...yes, you may call for your
foundation inspection anytime after 0800 hrs tomorrow."
And we watched as he did an immediate about face and raced
back to the house and our conversation reverted.
"Man," I said, "I had no idea lump charcoal was so
different from briquettes."
As the work day wound down we were
precisely on Frank's schedule. However, in less than two days we
would have that schedule blown all to hell'n gone.
Tuesday, November 12, 2013
1830 hrs - Sicklerville, New Jersey
Sitting at the Romeo's Dining Table
Kathy, Frank's wife, knows food and
certainly her way around a kitchen. Every meal was an
exciting affair; you never knew what you were going to be
served. And there is one thing definitely for sure at
the Romeo household, you will never leave their table
hungry.
We sat around the table and talked about
the day's progress and what remained to do in the morning.
Fact was, there wasn't a single thing we could do other than
wait for the inspection.
I turned in early to do some reading and
shortly after I turned off the light Roger came in. We
visited a bit, mostly chattering about how well things are
going and pretty soon the lights were turned out.
I waited about six minutes and
I let out a loud, high pitched, "Beeeeeepppppp".
I felt the camper shaking from Roger
laughing back there.
Wednesday, November 13, 2013
0530 hrs - Sicklerville, New Jersey
The Construction Site
I
woke up knowing the footing inspection was nigh so it made good sense
to walk the site and make sure things were how the inspector wanted to
see them. I couldn't find a single thing wrong.
I went back to the camper and when I walked in I heard, "Good morning, asshole."
"Excuse me? Asshole? What did I do?"
I hear Roger back there laughing..."Nooo, I said Good Morning, Alice!" From then on Roger was calling me Alice.
We're
told the inspection would be between 0800 and 1200 hrs - yet here are
three good people who might be standing around for hours and each
of us knows we still have a lot of things to do.
We're trapped like rats; Frank can't leave to arrange for
concrete tools and neither me nor Roger can leave in case the
inspector has issues.
The
inspector and his gadget pal showed up around 1100 hrs, looked at the
form and footing then looked at us and said, "This must be a
homeowner job."
I
casted a quick glance at Roger and watched him run like a
streak over to grab the stake maul, fixin' to pound the guy into a
pulp. I broadside tackled him and Frank is there saying, "Roger,
cool yer jets...he means it's a helluva lot better job than he normally
sees."
Now
armed with our gold star we took off to nail down all the things we
would need for tomorrow's concrete pour. This stage was
nothing less than crucial; we had to have everything
lined out and be fully prepared because tomorrow there would be no less
than eight people on the site to help with the concrete pour.
The
last stop of the day was the tool rental store. Due to the street
structure in front of Frank's house, we were concerned about letting
the concrete truck drive over the curb and possibly destroy the
sidewalk. Luckily, there are buggies you can rent; little
motorized gizmos with a hopper that can dump its load of whatever it is you
are buggying.
We're
in the store only a few moments then Frank and Roger leave out the back
door to go look at stuff. Me, being the ubiquitous Boy
Scout, I mosey up to the dude behind the counter and start to
grill him for information.
"What time do you close?"
"5 PM."
"Every day?"
"No, Saturday's we clos..."
"I don't care about Saturdays. What time do you open?"
"7 AM."
"Swell. My
buddy is out there," I pointed dramatically in his general direction,
"Right this instant arranging to have two of your buggy gizmos
delivered to our construction site. I want you to put them on
your list to be delivered first thing tomorrow morning. Since the
site is not more'n ten minutes from here I will expect you there no later
than 0720 hrs." I wagged a finger at him, "Don't make me come
find you!"
Frank
and Roger come back in and I watch Frank go up to make all the rental
arrangements. We're back in the truck heading home and I casually
said, "So, Frank, are they bringing the bull float and handles with the
buggies?"
He
inhaled so hard the barometric pressure changed inside the truck.
"Shit," He yelled, banging on the steering wheel, "I forgot
all about them!" So, we turn around and go back. Now, keep
in mind we were in that store hardly eight minutes ago.
The very instant we turned into the store's parking lot I
glance up at the truck's radio to see the time...it's 4:27...Frank
parks the truck almost in front of the door.
Before
he can shut the engine off I said, "Ohh, man, there's a sign on
the window there that says, 'Today we're closing at 4:27!"
Frank
tears outta his truck and races over to the window to read the
sign, Roger is up front laughing his ass off, Frank looks back and
snarls in my general direction and I'm sitting in the back seat
wondering what I could possibly do for an encore.
Operation Explode Head - Phase Three; Complete
Wednesday, November 13, 2013
2200 hrs - Sicklerville, New Jersey
Inside the Camper - Pre-pour Jitters
We
had been seated around the dining room table enjoying Kathy's
scrumptious pork chops and scalloped potatoes while discussing
tomorrow's game plan. As far as we could determine everything was
a go logistically. What was bothering Roger and myself was the
fact we were the only two who ever poured that much concrete
before. This slab was 20' x 24' and it was definitely a size
that should be poured with four experienced concrete guys.
"Whadaya think, Joe? Can we do this?"
"I
dunno, Rog, we're gonna have eight maybe ten guys out there tomorrow
and once we start placing concrete we ain't gonna have any time to be
giving on-the-spot classroom instructions and we both know you
can't teach about something that ain't there."
"Yeah,
I know. If we pour a 4 1/2 slump we'll be exhausted keeping up
with it and quite possibly lose it and if we pour a 5+ we'll be on it
all goddamn night."
"A'yup and the
really fun part is you'n me knowing when that exact moment arrives
that neither of us can do anything about it."
One
of the things about being a Montanan is that you are
extremely compass oriented in that you know which directions are
where at any given moment and not only that, you know how many miles it
is from one point to another. For instance, I could be standing
in the middle of a large grocery store and a tourist could walk up
to me and say, "Pardon me, do you know where Orchard Lane is?"
"You
betcher biscuits I do! Go south on 93 thirteen miles, turn
west on Round Butte Rd. for nine miles, then south on Orchard
Lane."
I wanted
to humor Roger up a little bit so I pointed at the side of
the camper with the door in it and asked, "That's north right?"
"I think so, why?"
"Well, you're standing east of me."
"So....?"
"So...you're in the way of me being able to spread out my prayer rug."
I
can't begin to tell you how delightful it is to watch a man who is six
foot-two standing there in his long-handled underwear laughing
like a hyena.
If You Do It Wrong It Will Kill You
For
those of you who have ever been in a position where all eyes are
cast upon you and all expectations are placed squarely on
your shoulders then you will be able to grasp the severity of our
current situation. In fact, to put it into perspective, I want
you to think about Edward John Smith, Captain of the Titanic.
The First Officer comes up and announces, "Captain, our ship is sinking."
"Yeah, us slamming into that iceberg was a big hairy bummer, huh?"
"What would you have us do?"
"Nothing we can do...we wait."
The
favorable outcome of this day pivoted around the arrival of hands;
we had to have them there before we could call for a cement truck and
before we could make that call we needed to have the buggys and
extraneous other items on the site. So many little things yet so
big in the entire scope of the thing.
Frank,
Roger and myself are sitting at the table. They're both eating
pork roll and egg sandwiches - I had declined breakfast. In
between bites Frank asks, "What are you thinking, Joe?"
"I'm thinking I picked the wrong day to quit sniffing glue."
Roger spewed coffee out of his nose and Frank garbuchuckled part of his sandwich.
I'll
be honest, my stomach was in knots and by the way Roger was eating I
determined either he wasn't worried or he had no stomach to be tied in
knots.
At precisely 0700
hrs Kathy comes into the dining room, clears her throat a bit and
announces a truck is outside unloading something.
The
buggies and other items were now on site and that fact allowed
me to untie one knot - super...only forty-five more to
go!
When I was younger my
grandfather used to tell me strange things about concrete. One of
them was, "If you do it right you can rest easy in a couple of hours.
If you do it wrong it'll kill you." Another was,
"There's a funny thing about concrete...you don't have much time to
change your mind." Or he would say, "You don't work
concrete, it works you."
Pretty soon
hands began showing up - Owen was the first to present then Max, Dave,
Bernie and Frank's dad walked onto the site. We're now eight
strong.
Roger calls me over for a parley. "What do you think? 4 1/2 to start and see how it goes?"
"Yeah, we can have the driver add more if we need it. It's supposed to get fairly warm today so we need to watch that."
What
Roger was asking about was the slump. In concrete speak the term
'slump' can be easily defined by how high a mound of concrete can
be before it settles down a certain distance under its own weight.
In other words, the less water the less it will collapse.
But, there's a trade off in that - the less water in there then
you have less time to work it before it begins to set up.
The more water in there will add to the time before
you can begin to work it. It's all a very convoluted and sordid
affair.
"We've
nursed this puppy long enough," I said, looking around
at our helpers and equipment, "We're ready as we're gonna
be, tell Frank to call for a truck."
At
1000 hrs the first truck arrived. Max and Frank were the buggy
drivers and Max was the first one to deliver a buggy load.
Although it was a 4 1/2 slump it was also mixed hot. Hot,
meaning mixed with hot water, which means it sets up faster. Now
I'm royally pissed off because we have ten yards of concrete out there sitting
in a truck in the street and the buggies have to travel 250 feet round
trip. I walk over to Frank and ask, "Did you order this mud hot?"
No, Joe, I ordered it exactly like Roger told me."
I chase down Roger, "Did you tell Frank to order this hot?"
"No way, it ain't that cold out here!"
I then
storm over to the driver. "Hey, you! Who told you to mix this hot?"
"We always do that this time of year."
"Ohh,
yeah! Well lemme tell you something, Skippy, if I wanted it
hot then I goddamn well would have ordered it that way! You best be radioing
the next driver and tell him to deliver it the way I order it, you got
that?"
"Yes, sssssir," He stammered."
"Now you take
the rest of this load down to 5 1/2." and I waited there for him
to add the water, spin the drum and watched the next run slide
down the chutes. All this time our two buggy drivers are
sitting there listening to me and waiting - they're also wondering
if I was about to do bodily harm to the driver.
"Tell the next truck to mix it a 5, nothing more, nothing less, got it?"
I go back to Roger and he says, "Well...?"
"Well, we get the rest of this at 5 1/2 and the next load at 5."
"Good call. I'm
surprised you didn't kill him."
I turned and walked away saying, "Today ain't over yet."
Frank
and Max were superb at shuttling in the buggy loads; neither of them
had hit the center screed rail; they were in and out of the form
lickity split and the mud was being placed exactly where it needed to
be. Now it was time to start screeding one half of the pour.
Roger
and myself started with a student hovering over our shoulder.
As we worked the screed back and forth and dragging the mud
behind us, we instructed our student how to do it and what was
happening and to pay attention to the entire field. Two other
hands were there to rake back excess mud and to fill in any void areas
along the screed. Meanwhile, the buggys kept coming.
Finally,
at 1730 hrs, under lighting provided by work lamps, the slab was finished with the steel trowels. We
covered the slab with a tarp then hosed off the tools.
It was 7 1/2 hours of non-stop action and the only thing I could hear in my head was Pops, my grandfather, saying, "You don't work concrete, it works you."
After
dinner we went out and looked at the tarp. I don't know what
Roger was thinking but I know what my thought was, "Boy, I'm sure glad the tarp is
hiding from me now what I expect to see in the morning."
Then
I remembered my absolute favorite thing my grandfather used to say about
concrete, "If you fuck it up they can always make more."
"Thanks, Pops..." I
whispered to myself, "...but we don't have that option here
today."
Where Do They Get These Guys?
Friday, November 15, 2013
0530 hrs - Sicklerville, New Jersey
On The Site - The Framing Begins
There's a
good thing about waking up before everyone else; you get to go out and
do all sorts of shit and nobody has a clue you're out there doing
it or what it is you are doing. Even better, you can't be stopped from doing it.
I walked
over to the slab with sheer indifference. Last night before
turning in I had made up my mind that it was going to be however it
turned out to be. I pulled the tarp from the slab like you would expect a piss poor
magician to do on his first tablecloth trick. I pulled it so very slowly,
keeping my eyes wide open fully expecting to see a disaster
and since I had so much invested in it I certainly didn't
want to be cheated out the moment.
After pinching myself to make certain I
wasn't still sleeping I stood there amazed - amazed and dumbfounded at the same time. It
wasn't quite perfect but it was goddamn close to it. There were a
couple of places where the surface didn't get steeled and two maybe
three low spots; all-in-all it was good enough for the girls Roger and I go out
with.
It was still green as a gourd and soft as
a mouse's ear so I didn't dare walk on it, but with the
tarp off the surface it will set up faster
and in about three or so hours the concrete will have cured enough for
us to walk and work on it.
So,
I started stripping the forms. Luckily Roger used duplex nails so
a wrecking bar did a splendid job in tearing it apart. By the
time Frank and Roger were motivating I had good portion of it stripped
and they came out to help finish the rest.
There
is another peculiar thing about concrete; no matter how precise you
have the form the concrete end result won't be the dimension you want
it to be. We took some diagonal measurements and found it to be
less than 1/8" out of square. Upon seeing that I yelled out,
"Where do they get these guys!?" That was when I had to explain
to Roger the background of that statement.
See,
here in the Mission Valley we have this group of special
people who are members of Mission Mountain Enterprises - they are folks
who are mentally deficient and every morning these people open
their business doors in three different towns - it's called The Folk Shoppe.
Basically, they are second hand stores
where normal people bring in their items as donations for the helmet heads to sell - it's a lot
like the Salvation Army only the bells these people are
swinging ain't ringing too loud.
Ok, so this one day Jeff and I are working on a project and
something came out almost perfect (as things
usually do when we're working together) and I yelled out, "Goddamn, where do they get these
guys?!" Jeff yells back, "From the Folk Shoppe!"
Aside
from being an online IRC pal, I got to appreciate my real-life pal,
Owen, a lot more. We had never personally met but we hit it off
instantly and him and I got along like peas 'n carrots. I soon
discovered there wasn't a stinking thing he won't at least
try to do and by 'try' I mean to say will do. In fact, all of the
guys helping on this project were of the same caliber; each of them
took instructions and did every phase in which they were involved
without falter.
After
breakfast Roger and I determined we should not use the slab to frame on
just yet so we used some of the form boards as a ground table and
framed the walls on them. We did the north and south walls first
- framing them in halves to reduce the weight and carried
them over and set them down onto their anchor bolts. By doing it this way
enough time had passed to allow the concrete to cure enough to frame the east and west walls on the
slab. At 1730 hrs the last of the four walls were standing tall
and with that little bit of victory we called it a day.
We are now one full day ahead of schedule.
Before I go much further I have to take
you back a bit to around 1300 hours. I look over at
the house and see Kathy coming out of and going back into the house on a regular
basis; she's out there fiddling with the Bar-B-Que - she
would come out to check on whatever she was doting over then go back in the house and this activity of hers went on for five
hours. In fact, at one point I wondered if she wasn't
walking back and forth because she was forgetting what she
was out there doing. At dinner I found out what she was
caring for; a spiced pork roast that was fit for every King
across the land.
It was so amazing, so tasty and so oozing
with goodness that I was able to witness first hand exactly
how bottomless the pit of Roger's stomach truly was.
I looked over at Frank and said, "Hey
Frank, do you have a hand truck?"
His attention instantly peaked because he
wanted to know what plan I was formulating for tomorrow's
activities that required a hand truck.
"You know I do, Joe, I got two of 'em...one
with solid tires and the other has air tires. Which
one you gonna need?"
"Ohhh, whichever one I can use to
wheel
Roger outta here that won't collapse."
Apparently the conveyer belt shuttling
food to Roger's plate allowed some of the juices to spill
over. "Look at 'im, Frank..." I said
pointing with my fork, "...He's starting to eat your
table!"
Saturday, November 16, 2013
0800 hrs - Sicklerville, New Jersey On The Site - We Are GO For Roof
Today is going to be a very busy day.
Last
night prior to going to bed Roger and I laid out command status; he
would be the roof crew coordinator. His job was to make sure the
people assigned to him were doing exactly what he tells them to do and
to make sure it's being done safely.
I
would be the cut man and ground crew coordinator. My job was
to make certain I was two steps ahead of Roger by supplying whole
and/or cut pieces and keeping the ground crew busy with other things
and assigning them to different tasks when that moment presented itself.
Essentially, Roger's
job was to build the roof. My job was to see he did so with
minimal effort or worry and to make sure people weren't
standing around fondling themselves.
Because
of Owen's cheerful and outgoing attitude and his exuberance to do
anything asked of him, it was a no brainer for me to make him my
assistant. His job was to write any of the calls down in case I
was busy doing something else, move materials and deliver cut
items to both the roof and ground crews. Let me put it this way,
between Owen and I, we were keeping eight other people busy all
day long.
Everyone
was working like rented mules. Brandon and TJ were running
building wrap, Bernie and Ben were working with Roger, Jerry was
nailing on hurricane clips (inside and outside) and fell in love with
the palm nailer. TJ was backfilling and grading the slab. Frank Sr. and Frankie were doing catch-up work and
as all of this was going on, Kathy was
super busy getting ready to feed ten hungry men.
While I'm watching everyone else I'm especially watching
Roger...like a hawk. I'd see him get to a certain point and I'd
yell up, "What's that next dim, Rog?" And Owen and I would have
it ready for him before he was ready for it. Or Owen would see a
hole in a wall ready to be filled in and he would run over there,
non-prodded mind you, to get the dims and bring them back. In the
very true sense, we were a classical concert orchestra.
Everyone
and I do mean everyone, took instructions and performed them without
question and with complete honor and diligence. The whole day was
nothing short of bliss. By this time it was
getting pretty dark but Roger refused to quit until the roof
was ready for shingles (he's one stubborn sonuvabitch, that Roger) so
while him and his boys were tidying up the roof I had mine picking up
tools and cleaning up the site and at this precise moment we are three full days ahead of schedule.
And The
Curtain Begins To Fall
Sunday, November 17, 2013
0700 hrs - Sicklerville, New Jersey
Act III - The Transformation Of An Ogre
To people who aren't carpenters and they
look at a newly framed building the thing they see is
something that isn't complete. However, through a
carpenter's eyes he sees the bare bones of a building; a
skeleton if you will; and, like everybody knows, strong
bones are needed for a body to function well and all good
carpenters will take a goodly amount of time inspecting
their creation for problems.
Roger and I were standing outside the
sliding glass door enjoying our coffee in preparation to do
the 'walk around' looking for anything that may have been
missed and at that exact moment in the space and time
continuum is when I discovered how anal Roger was about
certain things.
See, I am a Rebel and I do things
differently and on purpose and I do them that way mainly to
piss people off. In fact, you may consider me to be
the World's premier poster child of Nonconformity.
Earlier I mentioned building wrap?
Well, they come in rolls that are nine feet long and most of
them will have a company name on it - think of it as being
cheap advertisement and when Brandon and TJ were doing the
building wrap I walked over to them to have a word.
"Hey, when you guys get to the east gable end, I want you to
run the building wrap with the name upside-down."
I could hear the question before it was
uttered. "Why?"
"Because, it is the side most visible from
the street." It was also the side immediately visible
from the house.
So we're standing there, drinking our
coffee and Roger's eyes are still foggy. We're
chatting away and pretty soon he looks up, takes another sip
of coffee, sees the printed name is upside-down and spews
out coffee.
"What the h...h...he..hell is that?"
Me, acting all innocent like said, "What?"
He pointed with a finger shaking like he
was suffering from advanced stages of Parkinson's, "They...they...they put
the building wrap on upside-fuckin'-down!"
"Yeah, cool ain't it!" I said taking
a sip of coffee, "I told 'em to do it. It's my way of
sticking it to the man."
He turned his head, glared at me and said,
"You're a tool!"
"C'mon Rog, you know you love me."
Hands started showing up and things got
real busy real fast - the place was like a beehive - Roger
and Frankie hung the man door and when they went around the
corner to begin setting the windows Frank Sr. and other son
Chris were like runners poised on their starting blocks to
begin the siding. While all that was going on Brandon
and I are shingling the roof with Owen and TJ acting as pack
mules bringing bundles of shingles up the ladder to us and
when they weren't doing that they were helping the other
four guys.
We were very close to finishing the south
side of the roof and I could see the shingles were beginning
to suffer; they were getting hot and scuffed which
meant it was time to get off of it - typically I would
move to the other side but I could tell Brandon was starting
to feel the pain of working on a 4/12 pitch roof.
"Your legs and ankles giving you grief are
they?"
"Yeah, back, too."
"Alrighty then, you and me will get off
this hot skillet," I said pointing, "There's plenty of
stuff we can be doing down yonder."
When Roger and Frank finished setting the
windows they moved straight to the brake to begin bending
the metal for the fascia and other trim areas.
By day's end the building had its door and
windows in place, three of the exterior surfaces had siding
on them and soffits covered and at that moment we were five
full days ahead of schedule.
Monday, November 18, 2013
0700 hrs - Sicklerville, New Jersey
Breakfast In The Big House
Journal entry: A week haz past us'ns
by...a week'n den sum since we wuz kaptured and made inta
slaves but Massa is good to us'ns. He feeds us'ns
propper en he gives us'ns a plaze to lay our heds.
Massa is gud to Toby 'n Big Sam preddy soon knock come on da
shack doh 'n Toby opens da doh and it be Massa he say fo
us'ns ta come inta da big house
Frank informs us we're taking the day off
and we're going on a road trip! A split second had
hardly passed after that announcement and I look over to
Roger who is sitting at the other end of the table and I see
him instantly begin to pound on his laptop keyboard. I
walk over and peer over his shoulder to see he is in our
chat room and he had just typed...
"Pharaoh is letting the people go!
We're getting the day off!"
Monday, November 18, 2013
0900 hrs - 2900 Glassboro Cross Keys
Rd, Glassboro, NJ
Ohh Fazzio, Fazzio Where Forth Art Thou Fazzio?
On our drive out of town Frank informs us
our first stop will be at a place called Fazzio's and then
categorically stated, "Wait'll you two see this place,
you'll be in hog heaven!"
I remember when Home Depot finally came to
Missoula and for a number of years prior to that I would
read about other woodworkers' exploits in those stores and
their tales left me wishing Podunk, Montana would get a Home
Depot so I could experience the thrill of having so much
stuff in one building. Well, lemme tell ya something,
it finally came here and I was impressed but Home Depot
ain't shit compared to Fazzio's! In fact, compared to
Fazzio's, Home Depot is a run down building with one shelf
that has one lonely pack of rusty screws sitting on it.
Driving into the parking lot I was staring
at the place like a kid seeing Disney World for the first
time - it was enormous. We got out of the truck, I
grabbed Roger's hand and we started skipping across the
parking lot singing the theme song from , "The Sound Of
Music."
I couldn't believe it, "Roger, look at
this fastener aisle!" It was both sides of one whole
aisle - every fastener you can think of. While Roger
was getting drunk in the power tool section I got
light-headed simply walking down the hand tools. And
all the time this was going on Frank kept saying, "Didn't I
tell ya? And there's more shit out back! You two
can spend a week in here!"
"Week my ass," I said instantly,
"Where's the owner, you reckon he's hiring?!"
Our day of fun was almost as busy
as being at the shop build site. We travelled to two
others states; Pennsylvania and Delaware and I got to meet
another woodworking colleague from our chat room.
Delaware is home to Cosmin Dini and although being a geek
he's a pretty damn good woodworker. We also got to
meet John, a somewhat nefarious character who used to be the
main mechanic of racing legend Big Daddy Don Garlits.
So, there we are, deep in the Ghetto of
Wilmington, Delaware where sits a building paralleling a set
of railroad tracks. The building, a brownstone
structure whose exterior is saturated with smoke residue
from decades of coal being burned in nearby furnaces, was
originally a firehouse in the early 1900's. Today it
is an auto garage where John continues his trade as a
mechanic. Turns out John and Frank are buddies and
since John is a packrat, Frank finds out John has an old
Unisaw for sale and since Frank is in the market for a good
tablesaw we're stopping at John's place so I can cast
judgment on a saw currently priced at $650.00.
John begins to lead us down a street
heading away from the brownstone building - it's a street
that has ZERO activity - there is no one walking around,
there are no cars moving...shit, there aren't any birds
chirping or dogs barking! Now I'm in alarm mode and I
let Roger get in front of me and as he passed I said, "Keep
yer wits about ya, we might get jumped - we're safe, I know
Karate and a couple other Japanese words."
Roger gave me a nervous sounding giggle -
he was feeling a little uneasy as well.
The saw was old and it was together enough
to warrant being a keeper but John was firm on the price so
I advised Frank to pass on it and next thing I know we're on
the Delaware Memorial Bridge crossing over the Delaware
River heading back to Massa's place. I'm still
relegated to the back seat and Roger is up in the passenger
seat acting as Navigator; I want emphasize the word
acting because Roger couldn't navigate the way out of
his own bathroom.
I'm looking out the window, visually
capturing the floating vessels on the river and wondering
what cargo they have on board and watching the Sun setting
beyond them. Roger points that way and says, "That's
north, right?"
Frank had another surprise in store for us
(he's a great secret keeper that Frank) and it was getting
fairly late. By that time of day Frank had us apprised
of the evening meal so Roger and I ceased to wonder what
would be served for dinner after the first night. Ya
know, it's sorta like getting on an airplane and you
randomly pick a stewardess and ask, "What is the Captain's
name?" If she comes right out and says his name then
you can bet he's been flying that airplane for a spell.
Same thing with Kathy, I wouldn't dare walk up to her and
say, "Hey, Doll, what's for dinner?"
We get home and discover we're going out
to a real-life, honest injun, for realzies and trulies New
Jersey diner! I had always heard about them, I had
always read about them, I had always seen them on movies or
TV shows but I had never been to one.
"Frank..." I said, trying to sound
as serious as I could, "I'm just a carpenter, I didn't bring
no suit 'n tie for this diner!" And Roger picks up the
ball, "Yeah, Frank, me neither, we don't wanna embarrass ya!
McDonald's is fine by us, ain't that right, Joe?"
"Yeah, if you can't afford to make lasagna
then we understand. McDonald's is just dandy by
me...Easy Ole Joe...that's what the working girls call me."
The Cast
Takes Their Bows
Tuesday, November 19, 2013
0830 hrs - Sicklerville, New Jersey
Breaking The Barrier
From the very beginning Roger and I had
made promises to each other; each of us were fully aware of
our individual capabilities and each of us knew what those
limitations were, which were practically none; and to do the
best we could in the time we had and to really, really do
our best to make Frank's head explode. Time was
running out and I was getting desperate.
Roger was quite clear...belay that, Roger
went to the trouble of building a soapbox, kicked it out in
front of me, then climbed upon it to state his total
ignorance of roofing and his absolute displeasure in having
me teach him something he didn't have the slightest
inclination to learn.
"Joe, I like you, I really do," He
said with exasperation in his voice, "Isn't there something
else around here I can do than get up there with you and
shingle that roof?"
"No, there isn't. Look around ya.
Frankie is putzing with the metal trim and his dad is back
there fiddling with siding. The place is cleaned up
and looking nice. We'll be up there and off in four
hours but if you wanna stay down here and pretend to do busy
work then no problem, it ain't like I never shingled a roof
by myself before."
I watched his eyes droop. "You're a
dork, ya know that?"
We bounced up there and began to have us a
keen time - shingles were flying on (both of us were armed
with roofing nail guns) and down below I could hear the
banter of the ground monkeys doing their chores. And
it was about at this moment when I took a quick survey of
the roof remaining to be covered and the bundles of shingles
we had left to be opened and I determined we had more than
enough. But I had another card to play.
During the whole project either Frank or
his wife, Kathy had made so many trips to Lowe's or Home
Depot that I was surprised his township didn't open up and
pave an express lane for them. Indeed, hardly would
one of them get back did the vehicle's tires have a chance
to cool down before they were climbing in it and going back
again.
Roger and I had less than two courses of
shingles to lay down and I say to him, "Watch this..."
There is a gap at the peak of the roof
where the ridge vent would ultimately go and looking through
the gap I can see Frankie below working on bending his metal
trim.
I yelled down through the gap, "Hey
Frank...?"
"Yeah, Joe?"
"We're gonna be about two bundles of
shingles short up here."
Roger loses it...snot flies out of his
nose he's laughing so hard...and then he puts both his hands
together and draws them away in an explosion type action.
We turn around to sit on our assess while
Frank clambers up the ladder spitting and sputtering and we
hear him the whole way saying, "No fucking way, I measured
that roof twice, there's no fucking way I could be that far
of...."
Operation Explode Head - Phase Four; Complete
- Mission Successful!
We were off the roof by 1230 hrs and the
rest of the day was spent finishing the remaining siding.
I walked by Frank Sr. and asked how his end of the siding
was going, "Fine," He replied, "Except Frankie
keeps fucking up the cuts, I think I should fire him."
At 1800 hrs the last of the walls was
sided and the job was as far along as Roger and I could take
it. Both of us were leaving the coming morning; Roger
driving back at 0300 hrs and me on a plane from Philadelphia
at 1020 hrs.
The Show
Ain't Over 'til The Fat Lady Sings
Wednesday, November
20, 2013
0230 hrs - Sicklerville, New Jersey
Inside The Camper
I hear Roger get up and begin moving about
- he had packed most of his gear the night before - but in
the darkness surrounding us at that early hour he was
having troubles and he was
fumbling around like a drunk hippopotamus in a kid's wading
pool.
"Ohhh, for shit sake turn the lights on
already, I gots me this thin blankie Massa gave me to cover
muh eyes so's I don hasta look atcher chicken like legs."
"You're a peach, ya know that, Alice?
A royal peach."
We said our goodbyes and he was out the
door. When daylight cracked I was up and out to survey
the project and in that wee morning hour, walking around in
the crisp early fall air, I reflected on the past ten days.
Yes, it was work but at that time in my
life I needed the vacation and I consider it an honor and my
privilege to have met, lived with and worked with so many
fine people.
During the frenzy (and when I thought
about it) I video taped some of the action and I regret to
say I did not perform very well in that regard.
However, what I did manage to capture might help you in
grasping the scope and undertaking of this project and this story.
And Then
The Fat Lady Sang
I am not a lazy person, I am
not a procrastinator, nor am I a shirker. However I
have recently learned to regret my failure to complete
something so seemingly easy to do; like finishing a story in
a timely fashion. I mean, three damn years!?
Rome was built quicker than that, wasn't it?
My friend and our friend,
Roger, passed away on May 3rd, 2016. Among other
things I knew Roger to enjoy was a good story read.
I'm certainly not saying this is a good story. I'm
saying I'm sorry I didn't complete it soon enough for him to
read it, pass judgment on it and then have the joy of him
telling me, "Joe, you're nut ball."
I will miss my friend but I
will always have him one story away.
"It's hard to plane a door when you have to use the crack of your ass for a vise" Scott Shepherd, 1980.